SR3 Construction Update: March 1, 2022

Progress continues on Stewart Raceway III but it has been slowed by all those pesky things that seem more important at the time.

So, where are things? Well, the table and track roadway placement has been completed. The track power distribution system is complete and tested. While there are still technical hurdles to overcome, the goal of supporting different voltage levels for each lane–by the driver–has been achieved. It’s not completely ready, but drivers can select any voltage they’d like to run when testing or practicing. This means you can practice/test any car, at any voltage, at any time racing is not underway. Think about that…you no longer have to restrict yourself to 15v, 12v, 20v, or whatever. You can go to any open lane, set the “lane” voltage (at the driver station), and run your car.

This is significant and very important for maximizing track/testing time. You no longer have to find out what the track voltage is set at to decide what car you're going to run. You simply set the lane voltage to whatever you want.

Other than six lanes, and a much larger layout, SR3 is expected to support the same racing features that SR2 supports. One small difference will be a slight increase in pit spacing. SR3’s dual gantries will be spread slightly further apart to compensate for the higher pit entry speeds.

Lots of work remains but mostly tedious wiring, track section power connections, crash barriers, etc. After that, it’s all about software configuration and testing.

Power distribution under the main straight timing/pit gantries.

One huge difference between SR3 and SR2 is power taps. Brad Bowman insists that I can run just one power tap, at most two (SR2 has eight power taps). I’m not convinced just yet but I’ll start testing with just two to validate that. The track design of being able to convert sections and convert to an oval makes the usual power tap calculations more difficult. No biggy though, adding more power taps just costs more time and money.

So, SR3 is coming along nicely. My garage is a complete disaster but the new track is going to be quite cool. Yea, lots more work to do, but it’s getting close. Really only need to wire the gantries up and I can start testing things. The 6-lane, dual gantry setup adds some complexity and delay. I had planned to just use the usual RJ-45 twisted-pair cable to handle that but RJ-45 only provides 4-pair, which doesn’t quite handle a 6-lane dual gantry setup (need 6-pair x2). Yea, yea, I could make it work but decided to find some 6-pair cable to handle this.  Sadly, it’ll take a week or so to arrive.

Then the challenge will be shielding the cable. Shielded 12-conductor cable is extremely expensive. In fact, way too expensive. Yes, some of the noisier cars can trigger false laps if the gantry wires are overly exposed to RF/EMI frequencies.

Can’t wait to get all the infrastructure completed and start running some laps on this beast.

Concourse d` Elegance Competition

Beautifully prepared TFX IROC set courtesy of George Peters

Just a reminder that we’re going to have a Concourse d` Elegance trophy awarded at the end of the current Formula “e” Series.

Actually going to have two awards: An individual car winner; and an IROC “car set” winner. Hope this motivates some to bring some cool IROC sets to the final race.

George is leading in points for the IROC set award after presenting the bodies for the Round 2 TFX “Lites” race.

Round 3 is this Saturday, January 29, at 10:00AM. Register now!

 

SR3 Update: Elevations and Banking Set

Yep, the initial setup is done. Of course, all adjustable at any time but this is what we’ll open SR3 with. Pictures don’t really do it justice. You can see it in person at Round 3 of the 2022 Formula “e” Series, January 29.

Right-click and open in a new browser tab for full-size images. The entrance to Turn 1 (oval).

 

The road course.
Down-slope, off-camber exit from Turn 4. No slam-dunk getting to the finish line here.

Lower banking on entrance to Turn 1 (oval) and higher banking on Turn 2 exit. A little bump in the middle of the corner to make things more interesting for all types of cars.

No idea how this setup will work with the various cars we run, we’ll sort it out.

Plenty of work left to do, including completely securing each track piece to the table. This becomes more important in the summer season when the heat tends to expand the Sintra roadway material. I’ll likely end up securing each piece every 8″ or so.

Once I get all the pieces secured, it’s time to get going on the wiring, which is always a challenge when you use multiple RMS (timing system) setups. While I was leaning towards abandoning SlotTrak due to their recent crazy mandatory hardware upgrade, I decided to invest in that hardware upgrade for SR3 to try it out.

SR3 also has some new features that require a completely different track wiring design. I won’t go into the details here but the plan is to be able to change the voltage for each lane at the driver’s station (and computer). This supports drivers to test different cars at whatever voltage they like while also permitting the Race Director to reset the lane voltages at race time. It’s complicated but the hope is that it benefits driver/team track time by allowing practice sessions of virtually any type of car on the track at the same time. Yea, a bit sketchy but much more productive track/testing days.

Don’t forget! Round 3 of the Formula “e” Series is Saturday, January 29, 2022. Get registered now!

Okay, shut up and drive!

 

Houston, We Have Liftoff!

Right-click any image to open full size.

Woohoo! SR3 lifted off from the construction pad today at 4:26PM, Tuesday, December 28, 2021.  The launch was flawless and SR3 remained lifted for over an hour without issue.

I really wasn’t sure the system would lift this beast of a table but it seemed to be plenty powerful enough and didn’t seem to bog down with the new load at all. Of course, there’s a lot more to add to the table, including the track, wiring, electronics, and power supplies. Given there didn’t appear to be any stress on the system the only modifications I’ll add are extra horizontal and vertical bracing to the garage joists and some sort of safety straps to prevent a pulley mount from failing. Yea, I didn’t do that with SR2 but this beast makes me nervous to get under for any length of time.

Next step after the safety system is to clean up the table and touch up the paint job. Then it’s time to lay down the precious Bowman track sections, oval layout first.

Hope to see you at the  Formula “e” Series Opener January 1, 2022. Please register for the event today!

Okay, shut-up and drive!

SR3 Construction Moving Along Nicely…

The wet weather continues but progress is still being made. We’re almost ready to start laying down track after finishing the table over the weekend.

Initial painting was completed on Christmas Day and sidewall installation started today. Once the sidewalls are in place, the next step is adjusting the lift system to the new table size and connecting the monster table to it.

After that, it’s all about laying out the track and getting it placed perfectly on the table. The SR3 table is much larger than SR2 at 16×6 vs. 14×5, which suggested the table sides should be a bit higher due to the increased speeds and velocity in the corners.

Once the track is mounted to the table it’ll be time to wire power, driver stations, timing sensors, and all the other electronics required to run the kind of races we run.

Like SR2, SR3 will support Trackmate, SlotTrak, and Race Coordinator timing systems.

Some new features planned for SR3 are:

      • Programmable lane voltage: each lane will have it’s own power source, drivers can set individual lane power for testing/tuning of different car types.
      • Individual lane brake control (Enabled/Disabled)
      • Individual lane direction control (counter-clockwise or clockwise)

We’ll see how things go with the skyrocketing inflation trajectory but we’re hoping to be able to open the track with the above additional features.

In any case, the new track will support at least what we have with SR2 but with a very cool new layout and the ability to run up to six racers at one time. Not to mention the longest banked 1/64-scale oval track in the western U.S.

Oh, we’re planning on a Test/Tune session this coming Wednesday. Please email if you’re interested in joining us.  Reminder: Please get registered for Round 1 of the 2022 Formula “e” Series on Saturday, January 1.

Okay, shut-up and drive!